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Old 10-19-2009   #1 (permalink)
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Default Non-Ford Engine build. PICS

Since I bored you to tears with my last thread, I figured I'd STFU and post some pics of one of my favorite engine builds.

It's a 2.4L Mercury V6 outboard that as you can see in the pics, had quite a bit of port work done. You even get to see pictures of my fat a$$ in action.

I put them in the gallery so the folks who can't see photobucket from work can view them too.

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Old 10-19-2009   #2 (permalink)
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Here's the one pic that won't upload for some reason. This was the first time we fired it up. I know the boat looks different. That's my old boat. I sold it shortly after the motor was built, but kept the motor.
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Old 10-19-2009   #3 (permalink)
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Centerville (communist)   Ohio
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ahh the sound of a clean fresh boat engine



what i wouldent do fo rmy stang to idle like that


original motor from 89 on my ranger boat starting it up after winter.


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Old 10-20-2009   #4 (permalink)
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L-Ville   Kentucky
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I always wanted to take an outboard and put it on a car.
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Old 10-20-2009   #5 (permalink)
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You mean like an amphibious car or a 2-stroke V6 powered car?

There are guys running sand rails using mercury powerheads.
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Old 10-20-2009   #6 (permalink)
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05 Horse, is that an XR motor? XR4 or XR6. Kinda looks like it judging form the cowl. I always enjoyed firing up outboards on the earmuffs. The motor in my pictures has the exhaust relieved above the water line so if it's trimmed neutral, I get that awesome idle sound in the water, trim it down a little and it quiets right up. On plane it just sings. It's got a sweet spot at about 6800RPM and will cruise happily between there and 7100 all day long.
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Old 10-20-2009   #7 (permalink)
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I love to buzz those two strokes. I used to do alot of power heads out on montauk. I have not done one in like 20 years. hey can be very tricky to disemble. Broken bolts and seperating the lowers. Cant say i miss the outboards. Chandler you are a better man than me. Aint that the truth 7 grand all day and loving it. Especially the salt watter ones. YUCKIE another broken bolt. D'OE
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Old 10-20-2009   #8 (permalink)
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No salt here. That motor hasn't even been close to a salt shaker. Where I used to live in Florida was surrounded by the best fresh water in the state. I could be at the ramp or on the water in 30 minutes. The closest lake was 5 blocks from the house.

I call that motor FrankenMerc. It's a hodgepodge of pieces and parts. The only new parts were bearings, rings, reeds, gaskets, and one sleeve. Everything else was either laying around, used parts purchased locally, or bought off ebay.

The block, heads, and front half were matching pieces I got from a Johnson buddy. "Come get this black crap outta my garage" kinda thing.

The midsection is actually from a 3.4L Merc (remember those?) It was a salt water mid that had one of those extensions to make it a 25" mid. Talk about a beeyotch to get apart. I learned alot about galvanic corrosion on that ordeal.

It's got the one piece exhaust adapter (hence the reason we gasket matched the exhaust exit).

The crank is from a 2.0L powerhead. The rods were survivors of past blown powerheads.
It's got 5 chrome bores and one steel bore. So it has 5 sets of steel rings and 1 set of chrome rings. Compression is a solid 140 across the board.

The transfer ports in the pistons were enlarged to match the finger ports in the block. Port timing was left stock.

The carbs are ebay specials from another 200hp 2.4L

No mechanical fuel pump. There's a Mallory Comp 140 and a BG bypass regulator in the boat fed by a 32 gallon fuel cell.

The lower unit is a Merc Hi-perf CLE (Crescent Leading Edge) with a Bob's Machine nose cone grafted on.

I've had a lot of fun with that rig. I'm hoping to get it up here to Georgia so I can get it cleaned up, tuned up and back on the water.
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Old 10-21-2009   #9 (permalink)
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I used to kid around with my brother. He had a 235 johnson (OMC) and with the cover off and the 3 carbs showing it looked like a GTO tri power motor. I named it GOAT for the way the carbs looked on the engine. We had that motor on a SEA OX and it used to litterly FLY. Out in MONTAUK an engine is living on borrowed time with the SALT. Fresh watter is the ticket all right. That would be a plus for those rigs. We had to mix the oil in the tank. Now the new motors are 4 stroke i think and when i was into boats the outboards were oil injected i think. I have boared out many a power head for the guys but not mugh experience other than that. I used to change the rubber watter impeller in some of the lower units(watter pump i think) But thats about it. Happy BOATING chandler.
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