1990 Mustang 2.3L Turbo swapped in Greece-doesn't run right between 3200-4300 rpm
The engine putts, exhaust thumps and pops... and it makes a blahhh sound.
After 4400 RPM it'll reach up to 7500RPM without a problem. The ECU computers I installed on the harness make the car run almost the same...but every computer which is installed gets really ... really HOT!
Its a 1990 Mustang convertible in Greece that I did a Turbo Coupe install on. I did a lot of work to it to make sure everything came out right. The only things that weren't changed are the cylinder head, pistons, rods, crank with bearings and the block.
The block was drilled for the oil return.
The head has a roller rocker system.
For the mass air flow system I installed a 1991 Supercoupe F1SF MAF on a 1996 Thunderbird 70mm MAF housing. It also has the injectors from that same supercoupe though I tried many other types of injectors including #357 Volvo turbo injectors, 35# brown top Turbo Coupe injectors, stock 2.3L injectors and 24# Lincoln injectors. I made my own cold air kit that sucks air from between the passenger fender and front bumper.
It has a 255LPH fuel pump with BBK fuel pressure regulator and fuel gauge on a newer 2.3L fuel rail. It holds about 45LBS.
The inake manifold, throttle body, intercooler and turbo are stock parts from the 2.3L Thunderbird TC. I have a 65mm BBK throttle body to install this summer but I also have a 90mm throttle body, air flow sensor and cold air kit that might be installed if I can find the proper turbo and intercooler.
Above the inlet side of the intercooler is a 1990 Eclipse blow off valve...bolted to the side of the intercooler.
For the ECU computers I have tried all but the PE. I have LA2, LA3, LB2 ..all get super hot after only a few seconds of the engine starting up. The LB2 seems to let the engine rev smooth above 4400 RPM. The other computers make it seem like the car is dragging an anchor. The ECU is dangling from the dash to get more air but I plan on using a couple home PC computer fans to cool it down.
The MAP sensor is plugged in but the hose is plugged off as it should be (right?).
There are no vacuum leaks anymore...the brake booster was sucking in air preventing the engine from running at all. I took it apart and cleaned it up, even fixed the seal. All Vacuum hoses where replaced, a couple had tiny cracks.
GAS: Gasoline in Greece is much different than what we have in the states. The lowest octane level is 95, the med is 100. I have always filled up with 100 octane gas in Greece and throughout other countries in Europe which I have driven this car.
In a country like Greece where there are almost no Mustangs there is no chance of ever finding parts unless you order from the states. 2 summers ago I needed a clutch for this Mustang, it took 16 days to find one even close...a Ford Sierra, like the XR4 Merkur, clutch plate is the closest to a T5.
I live in the Seattle area, this is my summer car in Greece where I spend up to 3 months a year. This last summer I did a lot to make this car go fast and look good...I even shipped an aluminum driveline, 4.10 gears, short shifter, big brakes, GT body kit (I cut the bumpers in half to ship'em!). I've spent $8000+ on parts and shipping them to Greece this last year.
I live on an island where there are many turns, hills and paved mountain roads. I live in one of the villages up on the mountainside and driving uphill in the car now is like walking uphill after spending 3 hours at the Old Country Buffet. I cannot take passengers and trying to keep it above 5000 RPMs at all times really sucks up the $7 a gallon gas!
So you can see how frustrating it is to have a problem like this drag down my Mustang.
Any help will be taken into consideration!
