I'll give you a full walk-through from beginning to end.
1. Remove drive belts and set the #1 cylinder to TDC (notch in crank pulley aligns with "TDC" on timing cover)
2. Remove water pump pulley.
3. Remove crankshaft pulley
4. Remove plastic timing belt cover
5. Secure the camshaft pulley and auxillary shaft pullies so they do not move (if they do, this will cause some headaches.). If you can't secure them, put a paint mark on the little triangle cast into the pulley and put a paint mark on the inner timing cover right in line with it.
6. Release tension on the timing belt. (There is a bolt you loosen in the tensioner slot, then use some sort of prybar to pry the tensioner back. Then retighten the bolt in the slot to hold the tensioner back.
7. Remove timing belt CAREFULLY so you don't move your pullies.
8. Install new timing belt again being very careful not to move the pullies.
9. Loosen bolt in tensioner slot and allow tensioner to put full tension on the belt. Retighten the bolt.
10. Install timing cover, crankshaft pulley, water pump pulley, and drivebelts. When installing the crankshaft pulley, wrap the bolt threads in teflon tape and tighten to 110-125 ftlbs.
11. Start the car and make sure all is well.
__________________ 1986 Mercury Capri 2.3L
1994 Ford Escort 1.9L
1999 Ford Escort 2.0L |