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Originally Posted by Conv2.3 bought an o2 sensor for 60$ and guess what... couldn't get the old one off. Tried everything! What should I do... |
This is what I ended up doing to replace the O2 sensor on my '93 2.3L. This does work, and you will not be able to get the old sensor out, where it's located.
Remove the EGR supply tube and cat pipe from the exhaust manifold. If you have access to a pneumatic gun, find the correct size impact socket. Cut the wires off of the old sensor, so the socket will fit over the sensor. You should spray some PB Blaster, or other suitable penetrant on the area where the sensor threads into the manifold. Use the pnematic gun and socket to remove the old sensor. If you back off the strength of the gun, or know how to "lightly squeeze" the trigger, you'll be able to get that old sensor out with little trouble and no pulled threads. Install the new sensor with the correct O2 sensor socket. Don't get any anti-seize on the end of the sensor that samples the oxygen content, or you'll get to buy a new one and do this again. Install the exhaust manifold onto the engine and reconnect what you removed to get it off. If you had a gasket between the manifold and the head, inspect it to be sure it's still serviceable. Replace it if it's not.