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Old 11-19-2007   #1 (permalink)
flo
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Default brake Fluid Cap leak 2006 Mustang Gt

Hello,
I noticed a few brake fluid on the brake fluid reservoir.
After a cool city cruise, I open the hood and I can hear some breath from the brake cap.
is it normal ?
I move the cap and the breath can stop.
Do you think the brake cap has a leak ?
The car has only 12 000 miles.
I have the car since 2 months so everything is new for me.
thanks
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Old 11-19-2007   #2 (permalink)
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This is a problem inherant in most Fords and just about all Mustangs. You can order new caps until you are blue in the face or run out of money and they will all leak. It's pretty dang annoying.

I made a little rubber gasket for mine and that helps.
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Old 11-19-2007   #3 (permalink)
flo
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Thank you
That's really strange to have a leak on a such security part, is it safe ?
Indeed the cap is not to be "screwed". (I am not sure about my english). To close the cap, it turns just a little bit.
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Old 11-19-2007   #4 (permalink)
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I read somewhere to add some teflon tape to the threads and then put the cap back on.
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Old 11-19-2007   #5 (permalink)
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As long as you don't lose too much brake fluid, it's not a problem. As 5-20 said, almost all of them have this problem.
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Old 11-19-2007   #6 (permalink)
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I originally tried the teflon-tape suggestion last year and it worked for a couple of weeks. Then, I ended up just lowering the fluid down to the minimum mark on the reservoir, and I have not had any leaking since. Sure it didn't fix the cap, but it fixed the spillage.
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Old 11-19-2007   #7 (permalink)
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Quote:
Originally Posted by tom281 View Post
I originally tried the teflon-tape suggestion last year and it worked for a couple of weeks. Then, I ended up just lowering the fluid down to the minimum mark on the reservoir, and I have not had any leaking since. Sure it didn't fix the cap, but it fixed the spillage.
+1 on this. I removed some of the fluid and I haven't noticed any overflow since. Check the level from time to time to make sure you're at least at the min mark.
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Old 11-20-2007   #8 (permalink)
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Probably my number one complaint. Every week I give it a wipe, and before any shows. What are you going to do.
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Old 11-20-2007   #9 (permalink)
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I fixed mine very simply and cheaply. The problem is the cap doesn't sit tight enough on the top of the reservoir for the rubber seat inside the cap to seal the top. So what I did was to remove the rubber seal from inside the cap, and cut a circle of rubber material to go under the rubber seal. I used the soft rubber material people use under table runners to keep them from sliding. I put the new material in first, then the original seal over it. I've never had a leak, and when the cap is screwed on there's a satisfying click when the cap is engaged.
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Old 11-20-2007   #10 (permalink)
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Quote:
Originally Posted by myltlpny View Post
I fixed mine very simply and cheaply. The problem is the cap doesn't sit tight enough on the top of the reservoir for the rubber seat inside the cap to seal the top. So what I did was to remove the rubber seal from inside the cap, and cut a circle of rubber material to go under the rubber seal. I used the soft rubber material people use under table runners to keep them from sliding. I put the new material in first, then the original seal over it. I've never had a leak, and when the cap is screwed on there's a satisfying click when the cap is engaged.
Nice. I'll be trying that this week. I don't like the teflon idea because of the chance of getting small pieces in the reservior, not good.
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Old 11-20-2007   #11 (permalink)
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Quote:
Originally Posted by travelers View Post
Nice. I'll be trying that this week. I don't like the teflon idea because of the chance of getting small pieces in the reservior, not good.
+1 on not using teflon tape. As travelers has already said, getting some of that stuff in your brake system would be bad bad bad.

Also +1 on making a rubber gasket in addition to the one already there. It works. It's too freakin' bad that the army of engineers at Ford could not put their collective pea brains together to come up with a fix for this. They can think of cool stuff like variable valve timing but they can't come up with a cap for a brake fluid reservoir that won't leak. Effen amazing.
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Old 11-20-2007   #12 (permalink)
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They would have to come down to our engeering level to fix simple things like that. Maybe you should do a writeup and send it in to them after you patten it.
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Old 11-25-2007   #13 (permalink)
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+1 on what myltlpny said. I cut a new gasket out of an old bicycle innertube.
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