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Old 09-04-2008   #1 (permalink)
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Any Suggestions? Suggestions for changing out the head gasket on a 1989 Mustang GT

I have a 1989 Mustang GT that has a blown head gasket. This is my first time to replace the head gaskets and I have a few questions. Will I have to remove the upper intake to remove the heads? What is the best (not fastest) way to remove the heads to replace the gasket? I bought a manual but on some things its not very clear. Thanks for your help. I'm sure it will take me some time but I like to do it right and not rush.
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Old 09-05-2008   #2 (permalink)
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Hope i don't get acussed of giving to much info....

this is a great how to with pics....

Head Gasket Replacement


this has all of the HCI stuff but you can skip the cam swapping and other misc. info. Good pictures

http://www.allfordmustangs.com/techa...intakeswap.pdf


and here is a play by play how

same procedure as if you were replacing the heads

Hope this helps you....

Cylinder head removal & replacement

Plan on 3 days to do the job if you haven't done it before.

Day one gets the heads off in 4-6 hours. Remove the A/C compressor mount bolts and move the compressor out of the way. The A/C compressor swings out of the way without disconnecting any of the lines or losing any refrigerant. Mark all the electrical, smog and vacuum lines with tags to help you remember where to re-connect them.

Day two gets all the gasket surfaces scraped off extra clean and the heads dropped off at the machine shop if you are going to have them reconditioned. Time here is another 4-6 hours. Whatever you do, don't skimp on cleaning the gasket surfaces. New gaskets need to seat against bare metal and not the residue left from the old gaskets in order to seal leak free. This is the most time consuming and tiresome part of the job. Look for little things that need to be replaced like the short hose from the thermostat hosing to the water pump, damaged vacuum lines and hose clamps that are rusted or broken.

Day three starts when you get the heads back from the machine shop. This is the time to pick up all the little odd pieces you found needing replacement on your day two inspection/cleanup. Plan on 6-8 hours to reinstall the heads and reconnect everything. Plan on an additional 2 hours to troubleshoot/adjust everything.

Now for some practical tips:

Plan on cutting the thermostat to water pump hose, or removing the thermostat housing. Also plan on removing the distributor to get clearance to remove the intake manifold. Remove #1 spark plug, stick your finger in the spark plug hole and crank. When your finger gets air moving past it, stop cranking. Turn the engine until the timing marks line up with the pointer. Make a scribe mark on the distributor base and engine block. Now you can pull the distributor out. When you re-install the distributor back in the engine, make sure you are still on TDC compression for #1 and then line up the scribe mark on the distributor and engine. You will be very close to where the engine was timed when you took out the distributor.

You'll need new head bolts - get ARP bolts ($40) or studs ($93, maybe more). All the bolts get antiseize under the bolt heads, and everything but the short head bolts get it on the threads. You need Teflon pipe dope or ARP sealant to coat the threads of the short head bolts. The short bolts go into the water jacket and will seep coolant if you don't use the sealant.

Note: The ARP cylinder head bolts have a radius under the bolt head. The washer has a matching relief. Make sure that the bolt head radius mates up to the relief in the washer. If you don’t, the bolts will never torque down properly.

My favorite trick that saves time and effort is the stay in place gasket. Be sure that you scrape (don't use a wire brush) all the old gasket material off, then clean all the surfaces with acetone or MEK.

When the surfaces are clean, use weather strip adhesive on the head to manifold surface, and on the side of the gasket that mates to the head. Follow the instructions on the tube or can and when it gets tacky, press the gasket down on the head.

Clean the area where the rubber rails mount to the block in front and in the rear with more acetone or MEK and do the same trick with the weather strip adhesive that you did to the heads.

Coat the rubber seals and the gasket area around the water passages with lots of Blue Silicone gasket sealer and put it together. Walla! No leaks and no gaskets that shifted out of place.

If you reuse the injectors from your old setup, a repair kit is available from most auto parts stores if needed. Coat the injector body "O" rings with oil before you use them and everything will slide back together.

For iron heads, clean the combustion chambers with a wire brush in an air or electric drill. I used a scraper for the pistons. I don't like to use the wire brush on pistons because it will remove metal very easily.

Change the oil once you get everything back together. Once the engine is up & running, run it for 1-2 hours and change the oil.

Tools: a good torque wrench is a must have item. A razor blade scraper that holds a single edge razor blade from Home Depot or Ace hardware is another handy thing. Get a Chilton or Haynes shop manual - you'll need it for the bolt torques and patterns. The intake manifold has an especially odd pattern. You'll need access to a timing light to set the timing after you re-stab the distributor.

Consumable parts:
Fuel injector seal kits with 2 O rings and a pintle cap (Borg-Warner P/N 274081) are available at Pep Boys auto parts. Cost is about $2.74 per kit. The pintle caps fit either injectors with a pin sticking out the injector end or 4 with more tiny holes in the injector end.

Parts list.......

Head gaskets
upper manifold gasket
lower manifold gasket set.
Exhaust manifold gasket set
Rocker cover gaskets - look for the rubber ones with the steel bushings - Summit has them
Short formed hose between thermostat hosing and intake manifold
6 ft 7/64" or 1/8" vacuum hose
2 ft 1/2" heater hose
1 1/2 ft 5/8" heater hose
Blue Silicone sealer
ARP antiseize or equal for the bolts
ARP thread sealer or Teflon pipe dope for the short bolts.
4 each 3/4" hose clamps (spare item in case the old ones are bad)
4 each 1/2" hose clamps (spare item)
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Old 09-05-2008   #3 (permalink)
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If you are going through all the trouble of doing a head gasket, do yourself a favor and get some new heads (and intake if you can afford it) to drop in. Thats what I did. Really woke the old girl up!
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Old 09-06-2008   #4 (permalink)
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shop for a set of heads upper and lower off of a 5.0 explorer
their a nice lil up grade at a fairly cheep price
got mine out of a local junk yard and had a machine shop go through the heads
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Old 09-06-2008   #5 (permalink)
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Thank you everyone for helping out with the suggestions. rlg34750 that was some good stuff. I am going to print it out and use that. I think thats bettter than some of the books that i have. Thanks for everyones help.
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Old 09-06-2008   #6 (permalink)
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Do the full H/C/I swap while you have the engine apart. You wont regret it!
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Old 09-06-2008   #7 (permalink)
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That is some good info that "rlg34750" posted. It sound like he has done this a few times before. Personally i would try and start this project on a monday or sometime during the week when the dealer, machine shop, and auto parts stores are all open because you dont want to get stuck in the middle of the project and one of the stores are not open. I wish "5.0 for Life" the best of luck.
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Old 09-06-2008   #8 (permalink)
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I agree with ronjon88, I was running into problems with stores not being open wehn I needed stuff.
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Old 09-06-2008   #9 (permalink)
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Quote:
Originally Posted by ronjon88 View Post
That is some good info that "rlg34750" posted. It sound like he has done this a few times before. Personally i would try and start this project on a monday or sometime during the week when the dealer, machine shop, and auto parts stores are all open because you dont want to get stuck in the middle of the project and one of the stores are not open. I wish "5.0 for Life" the best of luck.
I'm glad the posted info is helping you guys....

yep i have done it a few times over the years

the secret is planing ......make list

clean the parts as you take them off

label all of you parts as disassemble

collect all the parts & lay out in the order of reassemble

make sure you have all the tools need to do the job...

old coffee can are great to organize the small stuff

Doing it is actually easier that reading about it.....
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Old 09-06-2008   #10 (permalink)
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Glad he helped you out. You can't have too much information either.
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Old 09-06-2008   #11 (permalink)
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Thanks again. I agree with EagleAutosports, you can never have too much information. I already have heads and gaskets but will need some minor stuff from the parts store which i'm gonna get tomorrow to start the project on monday. You guys have been very helpful. Thanks
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Old 09-07-2008   #12 (permalink)
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What kind of heads do you have?
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Old 09-09-2008   #13 (permalink)
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I have just stock heads. they are E7 heads. The mustang is just stock right now and its not running. I just want to get the car running while i'm building another motor for it.
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