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Old 09-02-2002   #1 (permalink)
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Question I Need tech information on installing gears

Does anyone know of any good tech on installing gears on a 8.8 rear end?
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Old 09-02-2002   #2 (permalink)
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allot of people ask how to install a new rear gear. this instalation is not for a backyard mechanic, due to the specific tools needed.
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Old 09-02-2002   #3 (permalink)
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I have the tools, I'm a Motor SGT just need the measurements and the steps. I have access to over $87,000 worth of tools.
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March underdrive pulleys,3.55 FMS Gears,C&L 80mm MAF,C&L Power pipe, Sub-frame connectors, Mach 1 tokcio shocks and struts, Mach 1 chrome rims with 255/45 17 tires, 125 HP NOS dry nitrous kit,B&M Ripper shifter,Maximum Motorsports lower control arms, 2 chamber flowmaster 2.5 in,BBK offroad X-pipe, 218.3 RWHP 49
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Old 09-02-2002   #4 (permalink)
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I'm probably going to have to break down and buy the 97 ford shop manual. I have the shop manual for my 65. Good with electrical, engine, drivetrain, brakes, and even paint. As for welding I need a little more practice before I will do it on something that needs to look good.
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97 Mustang GTS Laser Red 5spd, MSD coil packs, Cross Drilled and Slotted Rotors,Ford Racing 9 mm wires, Ported and polished upper intake Plentium, 70 mm Accufab TB, Steeda intake spacer,
March underdrive pulleys,3.55 FMS Gears,C&L 80mm MAF,C&L Power pipe, Sub-frame connectors, Mach 1 tokcio shocks and struts, Mach 1 chrome rims with 255/45 17 tires, 125 HP NOS dry nitrous kit,B&M Ripper shifter,Maximum Motorsports lower control arms, 2 chamber flowmaster 2.5 in,BBK offroad X-pipe, 218.3 RWHP 49
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Old 09-02-2002   #5 (permalink)
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Well if you have the right tools and the will to learn..A moderator (I forget...sorry)just finished doing it and said it wasnt too hard.. but you have to have it just perfectly... if you can wait till they read this.... then you will have your answer .
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Old 09-02-2002   #6 (permalink)
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http://chris.kellnet.com/chambers/gearset_install.htm it is easier to do the swap with the rear end out of the car, take your time
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Old 09-02-2002   #7 (permalink)
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Thanks, I'll let you know how it goes. I guess I still need to go ahead and buy the ford shop manual. $127.00 seems a bit much for one but the 65 shop manual is better than any Hanyes or Chiltons.
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March underdrive pulleys,3.55 FMS Gears,C&L 80mm MAF,C&L Power pipe, Sub-frame connectors, Mach 1 tokcio shocks and struts, Mach 1 chrome rims with 255/45 17 tires, 125 HP NOS dry nitrous kit,B&M Ripper shifter,Maximum Motorsports lower control arms, 2 chamber flowmaster 2.5 in,BBK offroad X-pipe, 218.3 RWHP 49
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Old 09-02-2002   #8 (permalink)
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Airborne, there is allot more info, and more books than the 65, but the odd thing is that it is not as detailed
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Old 09-03-2002   #9 (permalink)
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Here's the article I used when installing my gears. It was a lot easier than people made it out to be. FWIW...I've had my gears in for about 3 weeks now and they're perfectly silent. The main thing is making sure you get the pinion depth right. Once you do that, everything else more or less falls into place where it should.

http://www.stangcrazy.com/tech/techa...earinstall.htm
 
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Old 09-03-2002   #10 (permalink)
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I was talking about buying a 97 Mustang Ford Shop manual. I already have one for my 65.
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March underdrive pulleys,3.55 FMS Gears,C&L 80mm MAF,C&L Power pipe, Sub-frame connectors, Mach 1 tokcio shocks and struts, Mach 1 chrome rims with 255/45 17 tires, 125 HP NOS dry nitrous kit,B&M Ripper shifter,Maximum Motorsports lower control arms, 2 chamber flowmaster 2.5 in,BBK offroad X-pipe, 218.3 RWHP 49
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Old 09-03-2002   #11 (permalink)
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If you get the Ford manual it will show you that they use a special tool to come up with the desired pinion depth. I have personally used this and it is very slick. As you do not need the pionion gear at all to do the set up
Once that the proper shim is selected it gets installed between the larger pionion bearing and the pinion gear. Bearing preload is very important as well as backlash and a proper pattern on the teeth.

Don't be alarmed if this install will take longer than 4 hours. If you are doing it for the first time I would guess around 8 hours before you are done.
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Old 09-03-2002   #12 (permalink)
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Thanks. Need as much exp. as possable thinking about opening up my own custom shop when I retire from the Army.
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March underdrive pulleys,3.55 FMS Gears,C&L 80mm MAF,C&L Power pipe, Sub-frame connectors, Mach 1 tokcio shocks and struts, Mach 1 chrome rims with 255/45 17 tires, 125 HP NOS dry nitrous kit,B&M Ripper shifter,Maximum Motorsports lower control arms, 2 chamber flowmaster 2.5 in,BBK offroad X-pipe, 218.3 RWHP 49
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Old 09-03-2002   #13 (permalink)
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Quote:
Originally posted by GT50
If you get the Ford manual it will show you that they use a special tool to come up with the desired pinion depth. I have personally used this and it is very slick. As you do not need the pionion gear at all to do the set up
I've used this tool 3 times now. SWEEEEEET! comes out perfect each time. I think I'm going to have to buy one! I'm not sure how it works with aftermarket gears, but on FMS gears works great. Besides the FMS gear set is the best in my opinion.
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Old 09-05-2002   #14 (permalink)
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Guys,
You are the answer to my prayers. I am getting ready soon to install my own set of gears and this info will help a lot.
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