Two days ago (06 Jun 2022), I had a set of polished T-304 stainless steel shorty headers installed on my 2011 3.7L Mustang. They are a Chinese manufactured brand (stocked in the USA) called hY-roader. I bought the set for $98.99 (free shipping) on eBay. They came with high quality gaskets and a set of studs for the down-pipe flanges. The studs were too short but easy to replace at a local parts store. The California seller advertised 4 day delivery, but I received them in 2.
Overall construction and dimensions are comparable (not quite identical but awfully close) to BBK tuned-length shorties. The welds were complete and looked fantastic. I paid a shop to install them. Labor was $360 ($65 per hour plus the cost of 4 additional downpipe studs). The installer did not have to machine, touch-up-weld or otherwise modify the headers in any way. The fit was perfect. Don't let the scary huge diameter outlets deter you. They are all that way, including BBK. They will properly marry-up to your factory downpipe flanges, though your passenger side downpipe might need to be "massaged" a wee bit at the flange.
Initial post-installation impressions:
Notes on my setup (not every modification, but the ones that count):
For the parts and installation price at a mere $20 less than the price of a set of BBK tuned-length ceramic shorties with shipping, I'd say I'm satisfied. I would have enjoyed a little more loudness, especially at startup and idle, and it would have been nice to feel a little extra kick (a tune adjustment might help) but overall, I am pleased with what seems to be a slight bump in fuel economy without any loss in power.
If you want a great detailed video on what to expect during installation whether DIY or paying someone else, check out this video (the real meat-and-potatoes starts at around the 12 minute mark):
Referenced video here:
If you are not afraid to try low-cost stainless steel knock-offs, hY-roader is one option I can confidently recommend. There are a lot of others. Check out videos by others who have taken the "cheap" route and your local smog laws before making your decision.
Here is a recent pic after a paint refresh last August (pic was taken in October). I've owned her since new in September 2010).
Overall construction and dimensions are comparable (not quite identical but awfully close) to BBK tuned-length shorties. The welds were complete and looked fantastic. I paid a shop to install them. Labor was $360 ($65 per hour plus the cost of 4 additional downpipe studs). The installer did not have to machine, touch-up-weld or otherwise modify the headers in any way. The fit was perfect. Don't let the scary huge diameter outlets deter you. They are all that way, including BBK. They will properly marry-up to your factory downpipe flanges, though your passenger side downpipe might need to be "massaged" a wee bit at the flange.
Initial post-installation impressions:
- Light but noticeable (and expected) burning metal smell inside the cabin while the headers and gaskets are breaking in
- Negligible sound increase at startup and idle (likely due to my custom cat-back exhaust configuration); grumbly but not a screamer
- Small increase in sound while moving through the gears; no ear-splitting decibels
- Slightly deeper, throatier tone with no added "tinny" V6 rasp above what little was already present
- No noticeable seat-of-the-pants increase on acceleration or while freeway passing in 6th gear (I have not updated the tune yet, and I am pretty-well maxed-out on bolt-on's and tune adjustments, so noticeable gains are tougher to realize)
- According to the car's computer, I appear to have picked up one extra MPG on the freeway. Fuel reciepts will tell the story
- Most of the idle surge while running the air conditioner is eliminated. It still dips a little from time-to-time, but it is a lot smoother than it was; non-A/C idle is pretty well perfect compared to some occasional light chop before the installation
- Slight weight savings over stock manifolds (every little bit counts?)
- Increased under-hood temperatures without header wrap (no worries in my case: the heat extractors do their job)
Notes on my setup (not every modification, but the ones that count):
- One-off custom cat-back exhaust with H-pipe and mid-body tube-shaped mufflers and pipes that exit directly out the sides behind the doors via multi-port exhaust booms
- hYroader shorty headers (patterned after BBK tuned-length headers)
- Lone Wolf port-matched upper and lower intake manifolds
- JLT carbon fiber cold air intake
- BBK 73mm throttle body
- MPT custom 91 octane tune (based on several data logs and dial-in's)
- DSS balanced 3.5 inch aluminum one-piece driveshaft (rated to 900 HP)
- 3.55 GT500 "take-out" rear gears
- Steeda short-throw shifter and bracket
- Spec Stage 1 organic clutch kit SF501-2 and lightweight aluminum flywheel SF37A, rated to 550 torque
- Falken mud and snow ultra-high performance Y-rated all weather tires, 26" tall (Pony is a daily driver)
- Chrome moly rear lower control arms
- Koni yellow adjustable shocks and struts
- Overall vehicle weight approximately 100 lbs lighter than stock (estimated)
For the parts and installation price at a mere $20 less than the price of a set of BBK tuned-length ceramic shorties with shipping, I'd say I'm satisfied. I would have enjoyed a little more loudness, especially at startup and idle, and it would have been nice to feel a little extra kick (a tune adjustment might help) but overall, I am pleased with what seems to be a slight bump in fuel economy without any loss in power.
If you want a great detailed video on what to expect during installation whether DIY or paying someone else, check out this video (the real meat-and-potatoes starts at around the 12 minute mark):
Referenced video here:
If you are not afraid to try low-cost stainless steel knock-offs, hY-roader is one option I can confidently recommend. There are a lot of others. Check out videos by others who have taken the "cheap" route and your local smog laws before making your decision.
Here is a recent pic after a paint refresh last August (pic was taken in October). I've owned her since new in September 2010).
